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Air Transport Certification

Air transport certification establishes whether cargo can fly as general goods, and under what packaging and marking conditions. The report is usually headed as an aviation transport condition certificate. Air rules are stricter than sea: screening will stop non-compliant cargo outright, so the conclusion decides both whether the cargo can fly and whether it has to move as dangerous goods.

What air transport certification does

A qualified third-party laboratory reviews composition data and test results and determines whether the cargo is dangerous, whether it can travel as general goods by air, and what packaging and marking conditions apply. The report is normally headed as an aviation transport condition certificate.

Air restrictions are usually tighter than sea restrictions. Some classes that can travel by sea are banned by air, so a sea certification conclusion cannot simply be reused for an air shipment.

Which cargo needs it

Cargo types usually needing air certification
Cargo typeExamplesWhat is assessed
ChemicalsCoatings, adhesives, cleaners, resinsFlammability, corrosivity, toxicity
PowdersMetal powders, pigment powders, food additive powdersCombustibility, dust explosion risk
LiquidsSolvents, oils, perfumesFlash point and flammable liquid determination
Lithium batteries and powered devicesLithium-ion cells, power banks, equipment with batteriesCell type, capacity, UN38.3 report
Magnetic materialsMagnets, speakers, motors, audio equipmentWhether field strength exceeds the limit
Aerosols and pressure vesselsSpray paint, foaming agents, aerosol cosmeticsPressure vessel and flammable propellant
Alcohol productsSpirits, alcohol-based cosmeticsAlcohol content and flammability
Air channels differ widely on restricted cargo. The same product may be accepted by one airline and refused by another, so a certificate is necessary but not sufficient. Confirm the channel's policy as well.

Lithium batteries: UN38.3 and certification

Lithium batteries are the largest single category in air certification, and they involve two documents: a UN38.3 test report and an aviation transport condition certificate. UN38.3 is the transport safety testing requirement for lithium batteries under the UN Recommendations on the Transport of Dangerous Goods, demonstrating that the cell is safe under transport conditions.

The documents lithium battery shipments need
DocumentWhat it doesIssued by
UN38.3 test reportShows the cell passed the prescribed transport safety testsA qualified battery testing laboratory
Aviation transport condition certificateDetermines whether the battery or device can fly as general cargo, and on what conditionsA certification laboratory
Sea transport condition certificateDetermines whether it can ship as general cargo by seaA certification laboratory
Declaring lithium batteries as general cargo is a serious breach. It means the consignment is stopped, penalties follow, and future acceptance is affected. Confirm both the report and the channel policy before handover.

Testing magnetic cargo

Magnetic cargo does not burn or corrode, but a strong field can interfere with aircraft navigation and instruments, so air transport applies a separate magnetic field strength limit. Common categories are magnets, speakers, motors, transformers, and electronic products with loudspeakers.

Magnetic testing and dangerous goods certification are separate conclusions. Magnetic cargo can be certified as not dangerous and still be refused loading because the field exceeds the limit.

How to apply and what to send

  1. Confirm with your forwarder or airline whether the product and channel require a certificate.
  2. Prepare the safety data sheet, composition and formula, product specification, manufacturer details, and battery parameters where relevant.
  3. Prepare a representative sample matching the production batch, to the laboratory's requirements.
  4. Submit to a qualified laboratory and settle the fee.
  5. The laboratory tests according to the cargo characteristics; for batteries it also checks the UN38.3 report.
  6. Collect the report and check that the product name, composition, and conclusion match what you will declare.
Battery shipments should carry both the UN38.3 report and the certification report. Most airline channels will not accept the cargo if either is missing.

Validity and re-testing

Battery-powered products are revised frequently, and a model change usually means a change in battery parameters. Reconfirm that the report still applies rather than assuming it carries over.

Certification and the IATA rules

Air dangerous goods move under the IATA Dangerous Goods Regulations, which set classification, packaging, marking, labelling, and documentation requirements. Where the certification conclusion is dangerous goods, the whole shipment follows the IATA rules.

The compliance burden for air dangerous goods is significantly higher than for general cargo. Choosing product lines that do not involve dangerous goods, or routing through a channel qualified for them, is often the more practical option.

Frequently Asked Questions

What is air transport certification?

A qualified third-party laboratory determines from composition data and test results whether cargo can fly as general goods and what packaging and marking conditions apply. The report is usually headed as an aviation transport condition certificate.

How does air certification differ from sea certification?

The determination standards and rule sets differ. Air follows the IATA Dangerous Goods Regulations, which are generally stricter than the IMDG Code used for sea, and some classes accepted by sea are banned by air. The two reports cannot substitute for each other.

Which cargo needs air certification?

Chemicals, powders, liquids, lithium batteries and battery-powered products, magnetic materials, aerosols and pressure vessels, and alcohol products are common categories. Whether it is required depends on composition and form and on the channel's policy.

What documents do lithium batteries need for air freight?

Two: a UN38.3 test report, which shows the cell passed the prescribed transport safety tests, and an aviation transport condition certificate, which determines whether the product can fly as general cargo and on what conditions. Loose cells are refused by most channels.

Why does magnetic cargo need testing?

A strong magnetic field can interfere with aircraft navigation and instruments, so air transport applies a field strength limit. Cargo above it needs shielded packaging and retesting. Magnetic testing and dangerous goods certification are separate conclusions.

How long is an air transport certificate valid?

The issuing laboratory sets the period, and it has to be resubmitted on expiry. A change of composition, manufacturer, or battery parameters also requires a new certificate. Some forwarders and airlines apply a stricter period than the printed validity.

What do I need to submit?

Safety data sheet, composition and formula, product specification and use, and manufacturer details. Battery shipments also need battery specifications and the UN38.3 report. A representative sample matching the production batch is required.

What happens if I declare restricted cargo as general goods?

It is a serious breach. The consignment is stopped and returned, penalties can follow, and future air acceptance may be affected. Confirm both the certificate and the channel policy before handing over cargo such as batteries, magnetic items, liquids, and powders.

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